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Agitators

Background Emulsifier (rotor - Stator)

Background or top emulsifiers, they act as auxiliaries in breaking tubs and emulsions in tanks and process reactors.

Details

Product Description

Bottom emulsifiers and top emulsifiers are open pump systems with a configurable stator, providing extreme turbulence and shear between the rotor and stator walls. These high shear systems are ideal for lump breaking and can be integrated with other agitation or dispersion systems, or designed to operate independently, ensuring excellent material movement and complete dissolution in a short period of time.

The emulsifiers can be mounted at the bottom of the tank, on the side, or on the lid with an extension system. This equipment is widely used in the production of concentrated juices, dietary supplements, milk powder reconstitution, syrups, chemical solutions, xanthan gum, and more.

Benefits of High Shear Emulsifiers

  • Longer Emulsion Stability: Thanks to the high efficiency of bottom and top rotor–stator emulsifiers, it is possible to obtain more stable and long-lasting emulsions.
  • Mounting Versatility: They can be installed in different parts of the tank, adapting to the specific needs of each process.
  • High Efficiency in Lump Breaking: The high shear technology ensures the elimination of lumps, resulting in homogeneous and high-quality mixtures.

Extra information
Possible applications

Dissolution of Solids
Dissolution of Solids
Lump Breaking
Lump Breaking
Emulsification
Emulsification
Homogenization
Homogenization
Information  Technical Characteristics and Advantages

Information
Technical Characteristics and Advantages

  • WEG motors, compliant with energy efficiency standards using W22 IE3 models, can also be applied in explosion-proof or classified area motors.
    Power range: 5 to 30 HP.
  • Mechanical seal with single-spring design, standard in the market, ensures safety and reliability using off-the-shelf components.
  • Can be used in conjunction with other mixing or dispersion systems to improve emulsion stability and reduce process time.
  • Constructed in stainless steel AISI 304 or AISI 316.
  • Adjustable plate allows precise control of flow, balancing pumping and shear.

 

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